The guy that repacked mine said you have to use the right grease. And even if you use the right grease you have to remove all the old grease. Even a little of the old grease can cause problems if it’s not compatible with the new grease. Either grease is okay but not mixed together.
There is a caution in the Dexter Axle manual as to this very point- contamination of new grease by old grease of different compounding.
Edit: Sweeney, I just noticed I rambled on about details in reply to your post on the "Morning Coffee" thread...so here is a cut and paste to move those details here where more on topic...
"It was pretty straightfoward, using basic tools anyone can use, and thanks to the info here on threads and a fast call back on nervous questions from me to Cary/Craig, as usual - invaluable."
Now I just dont want to be stuck on the side of the road waiting on parts NLA due supply chain, or busy trailer shops with earliest appointment three weeks out..."
DIT is do-able by ANYONE willing to learn a new basic skill.
Its Just a step up from changing out a flat tire, really...
The bearing grease is Just a little messy.
Imma stick the tools below in toolbox. Or you could put in a bag under floor bins same place thats handy for a tire change for my lugnut wrench.
You need:
1. set of 12" long channel locks,
2. A brass drift punch you can tap on with
3. the hammer you use on tent pegs,
4. a center bearing punch with the right sized die you can also tap on with hammer.
5. straight slot screw driver to
A.gently tap into the joint of end cap and hub to pry off outer end cap that protects the castellated nut and cotter pin
( clumsy me could not break my end cap free with rubber mallet like on the e-trailer video
So no need for a rubber mallet...
B. And use screwdriver or channel locks to pry off the bearing grease seal on inner side - no need for a specialized seal removal tool if you plan as you should- (cuz properly sized seals are cheap BUT a source of lost grease if deformed on install)
to replace seal at same time...as bearings.
6. a piece of clean 2x4 thats 4" long to reseat the new seal. This is important.
Its tempting to try to gently hammer in the seal with a hammer, rubber mallet, or even the center punch die which if it goes in crooked will deform....so tapping the seal in all around at once by tapping on the wood works so much better...
essy...
7. a pair of Home Depot nitrile gloves if grease bothers your bare hands, and
8. some red rags or use paper towels from your galley like I did...
9. Proper grease (see Dexter Axle Manual for types)
10. Red high heat gasket material as in Dexter video
11. 400 grit emory cloth
12. a can of brake cleaner, if you are changing grease types
13. safety glasses...you dont wanna get that stuff in your eyeballs...
And you are good to go!